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Through the brine and into storage

Integrated solutions for brining and ripening

Equipment and automated systems for handling cheese through brine, intermediate storage and ripening.

Crane solution over a brine basin.

In brief – for those making the investment decision

Potential operational effect

Less manual rack handling and better utilization of brining and storage capacity.

Basis for calculation

  • Racks per day
  • Brining and ripening times
  • Storage capacity
  • Crane movements and turns
  • Staffing
  • Brine maintenance

Risk and other value

Tracking of rack, product, position and times can provide better traceability and fewer sequencing errors.

The expected effect is calculated from your baseline and depends on product, process, capacity and operation.

A process with long residence time

Days and weeks – not minutes

Brining and ripening require control of capacity, position, rack identity, residence time and production sequence. That is why handling and controls are designed as one solution.

  1. Rack loadingThe cheeses are placed in brining or ripening racks.
  2. BrineThe racks are lowered into the brine and handled by crane or gantry.
  3. Intermediate storageThe cheeses are held between brining and ripening.
  4. RipeningResidence time, turning and rotation follow the product.
  5. Unloading and rack washingThe racks are unloaded, washed, blown off and disinfected.

Equipment

Seven elements of brining and ripening

The elements are sized to match one another, so racks, brine, cranes and conveying share the same capacity.

01
Crane solution over a brine basin.

Brine tanks and complete brining systems

The brine tank is adapted to cheese, rack, capacity, circulation, filtration and crane handling – as a single tank or as a complete system.

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02
Brining and ripening racks from HSV Combi.

Brining and ripening racks

Racks for brine and ripening, sized for cheese type, weight and the handling the rack must withstand.

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03
Rack loader in operation in a brining system.

Rack loaders and rack unloaders

Loading and unloading of racks in step with the rest of production – manually assisted or automatic.

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04
Automatic crane lifting cheese out of the brine.

Automatic crane and gantry systems

Automatic handling of racks in brine and storage, with tracking of position and residence time.

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05
Conveyor for loaded racks and cheese.

Robust rack conveying

Conveyor systems built for loaded brining and ripening racks and the weights that come with them.

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06
Cheese turning line with controls from HSV Combi.

Cheese turning and rotation

Turning and rotation of cheese in a defined sequence throughout the ripening process.

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07
Washing line in operation at a customer site.

Rack washing, blow-off and disinfection

Cleaning of racks as an integrated part of the circuit – washing, blow-off and optional disinfection.

See washing and cleaning

Process control

The system knows where every rack is

When residence time is measured in days and weeks, traceability is as important as the mechanics.

  • Rack and product
  • Position in brine and storage
  • Brining time and ripening time
  • Turns and rotation
  • Alarms and process deviations
3D model of a rack system with automatic cranes.
Rack system with automatic cranes designed in 3D before it is built.

Design parameters

What we adapt – not a standard datasheet

Brining and ripening are built for your cheese, your racks and your storage. These are the parameters we size for together with you.

Capacity is also space

Capacity depends not only on the machines, but on how many racks must be in brine and in storage at the same time – and for how long.

Cheese type and format
Product, weight and geometry determine rack, handling and turning sequence.
Capacity and residence time
Number of racks in brining and ripening, and the time they must remain there.
Rack type
Brining and ripening racks adapted to product, conveying and crane handling.
Brine
Circulation and filtration of the brine, matched to the tank's geometry and capacity.
Crane and gantry
Lifting heights, reach and cycle rate for automatic rack handling.
Hygiene and rack washing
Washing, blow-off and optional disinfection of racks as part of the circuit.
Degree of automation
From manual handling to automatic loading, crane control and tracking.
Integration
Adaptation to existing storage, building, utilities and control systems.

Tell us about your brining

How many racks do you need in operation?

Tell us about cheese type, brining time, ripening time and storage space. We then calculate racks, brine, cranes and conveying as one integrated solution.