Call us: HSV Combi +45 42 75 53 54

AutomationMold handlingCustom toolingDenmark

Automated mold handling in a running production

A special system with tooling, conveying, safety and automation that takes over a repetitive manual task – and fits into the flow that is already running.

XYZ gantry system from HSV Combi handling cheese molds at Arla Troldhede.

The starting point

A repetitive task in the middle of a running production

Arla Troldhede wanted to automate a repetitive mold handling step in an existing production – without rebuilding the line from scratch.

The project was therefore as much an integration question as a machine question: the solution had to fit the molds, the flow and the space that were already there, and it had to be fitted into operation.

What we built

Special system with tooling, conveying and automation

HSV Combi developed a system in which the gripper and tooling solution, conveying, machine safety and automation were designed around the specific task. Mechanics and controls were developed together, so that movements, cycle rate and safety work as one.

  • Custom tooling for the molds
  • Conveying and internal handling
  • Machine safety and guarding
  • Automation and controls
  • Integration into the existing flow
  • On-site installation and commissioning
3D model of the XYZ gantry system with mold turner and conveyors delivered by HSV Combi.
XYZ gantry system with mold turner and conveyors – the setup HSV Combi delivered.

How it was installed

Working in a production that had to keep running

Site survey, installation and commissioning were planned around production. Tasks like this depend on access, stops and coordination with the customer's own people, and that is a significant part of the work.

Control cabinet and operator panel from HSV Combi at the mold handling in Troldhede.
Controls and operator interface were built together with the mechanics and set up in the running production.

What the customer got

Special automation that fits the site

The case shows HSV Combi's ability to build special automation into an existing production: a solution developed for the job rather than a standard machine the production would have to adapt to.

More cases

Other projects from challenge to solution

All cases